Carbon Castle Group Logo

About Us

Carbon Castle Group is a Wisconsin-based engineering firm specializing in manufacturing assembly fixture design, prototyping, and software solutions.

Founded in 2019, Carbon Castle Group has a team of professional engineering consultants ready to help your organization achieve its engineering goals. Our team has experience in a multitude of multidisciplinary industries ranging from aerospace to consumer goods markets with an emphasis on mechanical design for manufacturing. Utilizing the latest CAD and simulation software we are able to tailor our services from product support to product development. We want to hear your problems. Let our team provide a time and cost-effective solution.

  • Providing engineering solutions to companies needing untapped talent with industry experience.
  • Our Engineering talent utilizes 3D modeling software with experience in NX, Solidworks, Creo, Pro-E, Autodesk Inventor, and AutoCAD
  • Prototyping equipment such as 3D Printing, CNC Milling, Lathing, and MIG & TIG welding in house, with the ability to prototype designs.

Services

Fixtures

Assembly processes on the manufacturing floor demand efficiency to increase profits. We can assist in the design and manufacturing of a custom fixture to speed up assembly times, reduce failure rates, and increase operator safety.

Mechanical Design

We can provide 3D modeling and detailed 2D drawings for industrial application, rapid prototyping, plastics design, and even give material selection recommendations.

Prototyping

New inventions often require knowledge of various topics that many people do not fully encompass in their own talent pool. We can assist in filling in those gaps to help you bring your invention to the market.

Simulation

Let us help you run stress or motion simulations to determine if your product will function within your specifications.

Software

We offer consultations/advising on both current and future software development projects related to process, strategy, technical expertise, and best practices.

Recruiting

Recruiting engineering talent to our firm is the key to our success. We can leverage our existing network to find the best engineer(s) for your company.

Free Consultation

Schedule a free, no commiment, consultation with a partner to discuss your project and how Carbon Castle Group can help.

Why choose us?

Our mission is to turn every customer into a satisfied, recurring customer by solving their needs in a time-efficient, cost-effective, and quality producing manner. Every member of Carbon Castle Group has been handpicked and carefully vetted to ensure integrity and execution are their top priority. We take great pride in our work and ensure that all work delivered to our customers is backed by our entire staff. Some of our core values include...

Group shot of Carbon Castle Group partners

Integrity Above All

Our customers are our top priority and being honest and direct with them is the key to satisfying their needs.

Prideful Minds

This isn't just a job, this is our life. Our solutions are all endorsed and backed by a commitment to taking pride in what we do.

Eyes Forward

We don't settle for complacency, we strive to push the envelope of new technology, discoveries, and information. We invest back into our employees to equip them with new tools to better serve you.

Team

Jordan Bauer headshot

Jordan Bauer

Partner
Jordan Bauer Headshot

Jordan Bauer

Partner

Jordan is a Partner at Carbon Castle Group and co-directs the CAD design division with Alex Tchaikovski. Jordan has been working with CAD programs since 2011 and has been building a specialty for design in manufacturing assembly processes. He began his career in 2013 where he helped design casting processes for brass gears and later designed dies for drop forging. In 2016 he joined Woodward, Inc., an aerospace company specializing in control systems, where he was responsible for insourcing and designing the deburring process for a new facility. In 2019 Jordan started his own consulting company, Maker Integrations, aiming to design and manufacture fixtures to expedite assembly processes.

Jordan graduated from the Milwaukee School of Engineering with a B.S. in Mechanical Engineering. He is originally from Burlington, WI but now resides in Anchorage, AK, where his wife serves as a nurse for the USAF. In his spare time, he enjoys tinkering with his 3D printers, CNC’s, laser engravers, and enjoys woodworking.

Alex Tchaikovski headshot

Alex Tchaikovski

Partner
Alex Tchaikovski headshot

Alex Tchaikovski

Partner

Alex is a Partner at Carbon Castle Group and a co-director of the Mechanical Engineering division. Starting his career at Telsmith as a Mechanical Engineer, he developed a skill for designing modular screening plants and aggregate processing plants with ancillary accessories. In 2018, Alex joined Milwaukee Tool as a New Product Development Engineer in the Power Tools Accessories division. Dealing with new product development has increased his knowledge in consumer goods markets, particularly in how to tailor designs from building a few prototype units to scaling up for large global manufacturing facilities. His extensive knowledge does not end with manufacturing processes, as he is also quite skilled in core mechanical design practices such as FEA based simulation design, motion studies, and design for rapid prototyping. He is fluent in Russian and English.

Alex graduated from the Milwaukee School of Engineering with a B.S. in Mechanical Engineering. He has a strong passion for getting hands-on experience both at work and at home. In his free time, he enjoys working on his vehicles and renovating a 100-year-old home that he intends to turn into a rental property.

Sal Munoz headshot

Sal Munoz-Sanchez

Partner
Sal Munoz headshot

Sal Munoz-Sanchez

Partner

Sal is a Partner at Carbon Castle Group and leads the firms’ sales efforts. Sal started his sales career in 2016 as a Sales Consultant for AT&T. Due to his proficiency in the trade, Sal was sent to multiple stores throughout Wisconsin with the task of training new hires and also increase business to business sales. In 2018, Sal was promoted to an Assistant Manager, where he helped supervise one of the state’s busiest stores. During this time, he was responsible for all business to business sales and their key metrics for the store. Almost a year later in 2019, Salvador joined Millennium Wireless Technology as a Store Manager where he was tasked with opening a new store location. His success in sales continued as he quickly became the busiest store in the company. Shortly after, he was recognized for his skill in management and now serves as an Area Manager, where he overlooks the sales and operations of several stores.

Sal is a second-generation immigrant from Mexico, and bilingual (Spanish and English). He is originally from Milwaukee, WI and currently resides in Oak Creek, WI. He has strong relationships with his family and friends and he spends most of his free time with them. Sal also enjoys cooking, kayaking, and watching movies.

Jacob C. Voller headshot

Jacob C. Voller

Partner
Jacob C. Voller headshot

Jacob C. Voller

Partner

Jacob is a Partner at Carbon Castle Group. He leads the firm’s marketing and operational efforts and provides software consultation services as an adviser. Jacob has been building software professionally since 2014. He got his start as a Software Engineer Intern at MSI Data where he helped to build enterprise field service management software. In 2017, MSI Data transitioned him to a full-time Software Engineer with a focus on building out a new microservice architecture into the existing software. In early 2020, Jacob was promoted to Senior Software Engineer.

Jacob graduated from the Milwaukee School of Engineering with a B.S. in Software Engineering. He is an Eagle Scout, originally from Marengo, Illinois and now resides in Menomonee Falls, Wisconsin. In his free time, he enjoys cooking, running, and going for spirited drives in his Mustang GT.

Frequently Asked Questions

  • The first step is to setup a call (or email) so that we can discuss your requirements and ensure our firm is a good fit. Once we have a solid understanding of the project, your organization will be assigned to a partner who will lead all project efforts going forward.

  • We do have a Non-Disclosure Agreement available for your use if you would like to keep your project private between the parties involved. If you would prefer to utilize your own NDA, we are more than happy to accommodate the request.

  • We will do our best to use whatever form of payment is best for you, however, we typically try to stick to direct deposits, cashier's checks, or Paypal (credit card). For larger projects, we can also offer NET30 financing options but would still require a small deposit that would be determined during the early phases of the project.

  • We can typically have a quote for your project back to you within 24-48 hours. Upon approval from the customer to begin the project, we have an average of 20-30 days to completion but is very dependant on the scope of the project.

  • We will always be available during standard 8am - 4pm business hours, but can also be available during off-hours to accommodate your schedule. Schedule a meeting with us here.